Expertise in
Branchen
Our most frequently used technologies in the mechanical engineering sector are die casting, plastic injection molding, sheet metal processing and mechanical processing. The pay-back period of a machine tool plays a significant role, especially with die cast and plastic injection molding parts. With our competitive tooling costs, we can significantly shorten the pay-back period compared to European suppliers.
Our network for the mechanical engineering sector is primarily located in the Asia region. The supply chain density is a significant advantage, particularly in Asia. Short transport routes make workflows more efficient. For special requirements, we draw upon partner companies in eastern Europe, Germany and Austria.
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Best Practice: Sunshade Manufacturer
The joint of the awning is manufactured by astria using pressure die casting. Thanks to our cost-effective tools, this production method is the perfect choice for a batch size of 1000 units. Pressure die casting allows joints and the covers to be manufactured that are resistant, durable, and of a high quality. The surface is glass bead blasted after mechanical processing. All parts are manufactured to ISO 9001 standards.
At the beginning of a project, customers often contact us with an initial design drawing or concept. We then draw up a DFM (Design for Manufacturing) analysis and agree on the most important parameters such as interface lines, injection points, visible areas, and surfaces. In addition, we jointly define the quality criteria according to which the parts will be assessed for acceptance at the end of the process – after all, high quality and satisfied customers are the top priority for astria.
In the Moldflow analysis, we simulate all phases of the pressure die casting process from material injection to holding pressure. Here the material flow, temperature curves, and cooling are simulated in order to analyze shrinkage, warpage, sink marks, weld lines, and air inclusions in advance. This forms the basis for the necessary corrective measures to be adopted in the design or process. As a result, we are able to prevent tension and surface errors, and to meet the dimensional and aesthetic requirements of the customer from the very beginning.
"Together with astria, we have already implemented numerous pressure die-cast components and have always been satisfied with the results. We value reliable partners like astria, who place great emphasis on product quality and adherence to delivery dates."
Purchasing Manager, Graz-based sunshade manufacturer
astria - The company
Our team
We have many years of experience in the sourcing and production of electronic products; this allows us to constantly further develop our production methods. The result is high-tech production equipment for cable manufacturing and for SMT and THT technology. We combine this with in-process testing methods such as AOI, ICT and function tests to guarantee the highest quality standards.
Our long-standing links with the sourcing market in Hong Kong allows us to leverage synergies. Short transport routes and fast delivery times will have a positive effect on your cost structure.
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astria - The company
Our team
Our know-how in the field of lighting and lighting technology is particularly comprehensive. We develop, produce, and procure complete LED lights as well as individual components. The many years of expertise our employees have in this industry is one of our core competences.
When we take on complete lighting projects, customers usually contact us with a design and initial sketches. In this phase, we work out the key features of the desired light fixtures and define the design based on the quantity and market positioning required together with the customer. All product adaptations and customer-specific developments are created in our engineering department. In the case of individual components and assemblies, it is also possible for us to get involved at a later stage and plan the industrialization on the basis of STEP files and workshop drawings.
You will work together with our growing team of specialists in the fields of mechanics, electronics, lighting and thermotechnology. The creative possibilities are endless when it comes to developing your customized solutions! We advise you on the area of application, materials, coatings, IP protection classes (especially for outdoor lighting), and technical lighting properties based on your specifications. We then present you with design solutions including 3D visualizations.
On request, we can also carry out photometric tests and measurements in our in-house light laboratory or with external specialists. Certifications and tests according to country-specific standards, such as CE testing for Europe, CCC certification for China, and UL certification for the USA, form part of our range of services and we will be happy to take care of this for you.
After the design and development phase, prototypes are created to verify the specifications using mechanical manufacturing and/or additive manufacturing, such as 3D printing. If necessary, we define improvements and changes together with you. Once the prototype has been approved, we start producing the tools. The initial first-out-of-tool parts will be checked again. Through these permanent control loops and coordination with a central contact person, we guarantee efficient implementation for satisfied customers.
Which production methods we use depends on the design and the area of application as well as on the planned number of units of the light. Unlike standard components, individual components are produced using pressure die casting and plastic injection molding, as well as sheet metal bending and mechanical manufacturing. Depending on the customer requirements, we carry out surface treatments such as anodizing, vacuum evaporation, powder coating, or wet painting.
The individual components are brought together on the assembly line of our production facility. Here, outdoor and indoor lights, such as recessed light fixtures and pendant fixtures as well as shop spotlights and bollard light fixtures, are assembled. High quality standards and precise workmanship are the top priority. We handle your project as a single point of contact in your language and time zone to give you peace of mind during the entire process.
Our portfolio in the lighting sector ranges from individual components, such as reflectors and lenses, through specific LED boards, housing components, and assemblies, to complete products. We deliver individual components or finished products worldwide to the agreed destination according to the customer requirements.
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astria - The company
Our team
Medical technology products are subject to strict criteria and specifications. Our production partners therefore conform to the required standards such as EN ISO 13485 or GMP (Good Manufacturing Practice).
We look after the laboratory tests and analyses, technical documentation and certification to country-specific standards – for complete devices or for individual components.
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Best Practice: EXIAS
The housing of the EXIAS electrolyte analyzer was plastic injection-molded by astria. For a batch size of 500-1000 units, injection molding is the perfect choice due to the low cost of the tools. Besides reproducibility and adherence to delivery dates, a high degree of processing quality and material quality were also extremely important for customers. astria ensures these requirements are met through manufacturing processes certified to ISO 9001.
At the beginning of a project, customers often contact us with an initial design drawing or concept. We then create a DFM (Design for Manufacturing) analysis and agree on the most important parameters such as interface lines, injection points, visible areas, and surfaces. In addition, we jointly define the quality criteria according to which the parts will be assessed for acceptance at the end of the process – after all, high quality and satisfied customers are the top priority for astria.
In the Moldflow analysis, we simulate all phases of the injection process from material injection to holding pressure. Here the material flow, temperature curves, and cooling are simulated in order to analyze shrinkage, warpage, sink marks, weld lines, and air inclusions in advance. This forms the basis for the necessary corrective measures to be adopted in the design or process. As a result, we are able to prevent tension and surface errors, and to meet the dimensional and aesthetic requirements of the customer from the very beginning.
The result is a high-quality product with the best material properties. The outer components are screwed together with numerous threaded inserts, while pre-assembly of the inner housing parts is achieved through ultrasonic welding. On the outside, important information and the logo are applied by pad printing.
"The handling of the entire process was highly professional. astria provided us with great support from the concept and initial production, right up to volume production of the final parts."
Josef Hindinger, Managing Partner EXIAS
astria - The company
Our team